Yet some companies continue to rely on Made in Germany—especially when it comes to premium footwear and top-tier quality. This is where MTM comes into play:
With our methodology, we create full transparency and measurable efficiency gains by precisely optimizing the interaction between humans and machines.
Focus areas include:
✅ Overall Equipment Effectiveness (OEE)
✅ Bottleneck analysis
✅ Line balancing & takt leveling
✅ Method optimization & training
All of this is clearly visualized using the Takt module of the leading software solution TiCon. The result: higher efficiency, full transparency, and sustainable value creation—right here in Germany!
Bottleneck Optimization and Line Balancing with TiCon Takt
Initial Situation
Work systems with semi-automated, rigidly linked rotary indexing tables and upstream/downstream manual workstations
Bottleneck in the injection molding area
High equipment downtime due to organizational and operator-related factors
Required increase in output
Need for output-optimized workforce deployment
Solution
OEE analysis (individual and overall)
MTM-UAS® and value-added analyses
Process and bottleneck analysis
As-is line balancing using TiCon
Process optimization and redesign of manual workstations
Target line balancing with TiCon
Measures to improve OEE
Results
Employee productivity increased by 45%
Training time reduced by 50% thanks to the new division of labor
ROI achieved within 6 months
Are you interested in how your company can benefit from MTM?
Contact: ralf.jaehnke@mtm.org